Project report for Sugarcane juice manufacturing

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Sugarcane juice is the liquid extracted from pressed sugarcane. It is consumed as a beverage in many places, especially where sugarcane is commercially grown, such as Southeast Asia, the Indian Subcontinent, North Africa, and Latin America. The largest number of sugar mills in India is the state of Maharashtra which has 195 mills. Uttar Pradesh ranks second when it comes to sugar mills with 155 mills even though it has the largest cane area in India 50 percent. Sugarcane juice is obtained by crushing peeled sugar cane in a mill and is one of the main precursors of rum. Khatauli's Triveni Sugar Mill is the largest in Asia in terms of scale of production and storage capacity. The mill has been operational since 1933. Khatauli is a large, rural town and offers some tourist attractions.

Sugarcane juice from the extraction process contains many impurities. The juice is heated and purified by the addition of flocculation aids and lime. Heat helps to kill natural enzymes in the juice, which would otherwise break down the sucrose. Lime is a suspension of calcium hydroxide in solution and increases the pH of the juice from its natural acidic level to a neutral pH of 7.0. The control of pH is critical throughout sugar processing. Sucrose hydrolyzes to glucose and fructose at a pH less than 7.0 and all these sugars decompose substantially at a pH greater than 11.5. The neutralized juice is pumped to a continuous clarifier where it is inoculated with flocculants. Clear juice flows off the top part of the vessel, while flocculated impurities, called muds, settle at the bottom.

Market potential & Strategy

Evaporated cane juice is a naturally occurring sugar cane sweetener. Evaporated cane juice is made from combinations of fructose and glucose. It is partially refined and processed into a cycle of single - crystallization. Both table sugar and evaporated cane juice are extracted from sugar cane. However, the creation of evaporated cane juice crystals does not require the same processing process as that used to manufacture table sugar. The product of the evaporated cane juice preserves some of the sugar cane nutrients as it is not refined as much as table sugar is. The different types of evaporated crystals of cane juice include milled cane sugar, demerara, and muscovado. It is used as a substitute to brown sugar and is used in various applications, such as baking and dry grinding. Evaporated cane juice is expected to experience an increasing demand due to the less processing needed for its formulation. This results in more nutrients being retained when compared to processed ingredient. Owing to these factors coupled with high consumer awareness regarding the side effects of consuming processed food products, Evaporated Cane Juice market is expected to witness a significant growth over the forecast year. Intense sweeteners have become more popular, and their use has been increasing for many years in manufacturing facility. Blending sweetener is one of the industry's trendiest feature. Several food brands seek to reduce production costs where sweetener blending can play a vital role. In addition, it helps improve the taste and consistency in quality of the product. Artificial natural sweeteners like Evaporated cane juice are likely to stay in the spotlight, as non-natural ingredients are more feasible than natural sugar derived from sugar cane and beet.

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