Project report for Varnish manufacturing

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There is a huge consumption of paints and varnishes in the domestic as well as export market. A paint thinner is a solvent used to reduce the thickness of oil-based paints or clean up after their use. They can also be used to remove tar build up and other compounds. The thinner has the ability to reduce all coatings that use conventional high VOC thinners. Normally paint thinner is used to remove oil-based paint from brushes, rollers, equipment, and surfaces. However, there are many other applications and uses for paint thinner saving money and time.   With the growth of the automobile market and industrialization and urbanization, a higher demand for paint industries will be generated. Varnishes are used as protective or decorative coatings. The choice of varnish depends on the hardness, inertness, flexibility, durability, resistance to darkening and solubility required. The highly durable but insoluble coatings such as polyurethane and epoxy-resin varnishes are particularly suitable where the coating is intended to be both permanent and hard-wearing sole varnish formulations, such as those of certain alkyd resins, can be baked to form a durable coating with high gloss. Tinted varnishes were widely used as a decorative coating over a metal leaf in interior decoration and for furniture, picture frames, mirrors, and sculpture. They also appear in easel painting, wall painting and on other painted surfaces.


Product / Services & process

Company is planning to produce varnish, thinners & industrial solvents to printing and packaging industries, paints, pesticides, cosmetics, washing, all type of spot removers, fabric printers, dying industries, screen printers, flexo printers, plastic shoe industries, adhesive industries, printing ink industries, and many more industries. Thinners market will witness substantial growth due to increasing paint industry.  The firm is there in the market for quite a long time (especially in trading) and now planning to start the manufacturing of the same. So that the quality, up to date delivery can be ensured. 

So in a nutshell, the products of the firm are as follows

1) Thinner

2) Varnish

3) Industrial composite solvents

The production process of the above is given as follows

1) The material is transported through tanker/truck by road from Kandhla.
2) The material is been unloaded in the underground tanks in the factory premises for bulk storage
3) Then this material will be transferred to the overhead small tanks by manual pumps before the process.
4) The material will be moved from overhead tanks to the process area.
5) In the processing, area material will be used by different mixtures engaged in preparing the final product.
6) The final product will be packed in 200 LTR drums for selling.

Raw materials / Consumables

The following are the raw materials used by dev chemicals

1)Hydrocarbon solvents

2) oxygenated solvents

3) Halogenated solvents

4) Fine chemicals

5) Rich solvents

6) Metalic chemicals

7) Aromatic chemicals

8) Alcoholic chemicals

9) Polymers

10) petroleum products

11) Resins

12) Heat reaction chemicals

13) Base chemicals

Pollution Status

Our company is a nonpolluting company, so we can call it as a zero pollution company

    Our Industry has:
    No wastage
    No burning
    No heating
    No Air Pollution
    No Water Pollution
    No Noise Pollution
    No Dust Pollution



Market potential & Strategy

The varnish, thinner and industrial composite solvents were used in paint ,industrial uses such as in inks for flexographic & rotogravure printing, as an extraction solvent in the production of pharmaceuticals and food industry, as a carrier solvent in  herbicides,used in  paints, glues etc, used in agriculture sector againts roundworm and hookworm, usedin artificial letaher, plastics, used in paper coatings, used in semi conductor industry and the list is going big . There are more usage for the products than the listed one. As we can see in our country each of the industries  are getting bigger and the demand for this product will goes up. So the market is safe for the firm and the more demnd is the problem to be taken care. 


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